Low-Quality Plastic Shredder Pulper Ropes Shredder Description:
Pulper ropes (braided composite waste formed by intertwined metal wires, such as iron wires, and plastic films) present a key challenge due to their long, rope-like structure with tight entanglement of metals and plastics. Manual handling is inefficient and prone to causing equipment jams. The Pulper Ropes Shredder, a specialized device distinct from general-purpose equipment like the Low-Quality Plastic Shredder, plays a core role in mechanically breaking down this entangled structure. It shreds meter-long pulper ropes into 5-10 cm short segments or fragments, creating favorable conditions for subsequent purification processes such as magnetic separation (to separate metals) and air separation (to separate plastics), ultimately enabling efficient recycling of both metals and plastics.

Working Principle:
The dual shafts rotate at low speeds (typically 10-30 rpm) in opposite directions. Through the interlocking of the cutters, the fed pulper ropes are forcibly “cut off” (for metal wires) and “torn apart” (for plastic films), reducing the long rope-like materials into uniform short segments (length adjustable via cutter spacing). The physical properties of metals and plastics remain unchanged during shredding, facilitating subsequent separation.
Structural Design:
Adopts a dual-shaft counter-rotating roller layout, with high-strength alloy cutters (e.g., high-carbon steel) arranged alternately on the shafts. The cutter edges are serrated or sharpened to achieve simultaneous shearing, tearing, and extrusion. The machine body is equipped with anti-winding guard plates to prevent metal wires from wrapping around the shafts.
Application:
Primarily used for centralized processing of pulper ropes at pulp mill slag discharge ports or waste paper bale dismantling areas. Its processing capacity can be customized according to mill scale (1-5 tons/hour for small models, 10-30 tons/hour for large models), and it can be integrated with conveyor belts, magnetic separators, etc., to form an automated recycling line.
1.Strong targeting, efficiently solving metal-plastic entanglement issues, preventing equipment jamming, with a shredding success rate over 95%.
2.Enhances subsequent recycling efficiency, increasing metal recovery rate by 10%-15% and plastic purity to over 90%.
3.Replaces manual labor, reducing labor and maintenance costs (maintenance costs cut by 30%+), with overload protection ensuring safety.
4.Adapts to pulper ropes with varying entanglement densities, operates in a closed system with dust removal, meeting environmental standards.
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